Technologies

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State-of-the-art technology

We use state-of-the art technologies, which are also environmentally friendly. We work with machines with a precision of 0.001 mm. In our 23 hectares of production halls, we have modern robotic painting lines, a 3D laser workstation, 250 CNC machine tools, 44 fully automated laser lines and more than 100 metres of assembly lines. We also use special aluminium welding technology.

The largest universal paint shop

Our plant boasts the largest and most modern paint shop in Europe. It was put into operation at the beginning of 2020, it has dimensions of 16 x 4,5 x 4 metres and annual capacity of 5, 000, 000 square metres. In this versatile paint shop, we can apply all types of paints. The paint shop has a cataphoretic dip priming system, 1 wet paint box and 3 powder paint boxes for large parts. The paint shop also has a state-of-the-art wastewater treatment plant.

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Material separation

Lasers

Burning machines

Punching machine

Saws for cutting material

Specifications

  • Table size 1500 x 3000 and 2000 x 6,000 mm
  • Maximum thickness of material to be cut 25 mm

Specifications

  • Table size 2000 x 6000 mm
  • Maximum thickness of material to be burnt 200 mm

Specifications

  • Maximum board size 1500 x 3000 mm
  • Maximum sheet thickness 4mm

Specifications

  • Maximum diameter 350 mm
  • Maximum bar length 6000 mm

Specifications

  • Maximum part diameter 780 mm length 4500 mm

Specifications

  • universal, vertical and horizontal

Specifications

  • Machining centres gantry, horizontal and vertical
  • Maximum workpiece up to 16000x4000x1950 mm
  • Workpiece weight 20t
  • GROB 5-axis machining centres

Specifications

  • Radial drills VR 4

Specifications

  • Maximum diameter 630 mm
  • Workpiece length 3000 mm

Machining of parts

Lathes

Milling machines

Machining centres

Drilling machines

Cylindrical grinding machines

Welding

Welding

Welding sources

Welding robots

Hanging point pliers

Pneumatic scoring machine

Specifications

  • Welding of common construction steels, high-strength steels, stainless steel and aluminium
  • AGA Mix 18 mixed gas used

Specifications

  • Sources of 300 up to 650 A

Specifications

  • 6 or 7-axis welding robots, including single or dual axis positioner
  • Gantry welding robots with a track length of 11 m and a positioner capacity of up to 11 t

Specifications

  • Bending strength 600 t
  • Length 6 m

Specifications

  • Bending strength 220 a 320 t
  • Length 4 m

Specifications

  • Mechanical presses from 50 t to 800 t
  • Crank press 500 t, table size w x d 2800 x 1500
  • Crank press 800 t, table size w x d 2920 x 1700

Specifications

  • Hydraulic press 160 t, table size w x d 840 x 700 mm
  • Hydraulic press 250 t, table size w x d 1600 x 1250 mm
  • Schuler hydraulic press 250 t, table size w x d 2500 x 1000 mm
  • Schuler hydraulic press 800 t, table size w x d 3200 x 1600 mm

Pressing

CNC press brakes

Robotic bending cells

Mechanical presses

Hydraulic presses

Heat treatment of parts

Annealing of parts without protective atmosphere

Heat treatment line

Isothermal refining

High-frequency quenching of rotating parts

EFD Medium-frequency quenching

Specifications

  • Maximum size of parts 1000 x 1000 x 2500 mm
  • Maximum batch weight 3000 kg

Specifications

  • PROFITHERM 500
  • Case-hardening, quenching, tempering, finishing
  • Maximum dimension – diameter 700 x 640 mm
  • Maximum batch weight 500 kg

Specifications

  • AICHELIN furnace
  • Maximum part size 1000 x 500 x 600 mm
  • Maximum weight 400 kg

Specifications

  • Maximum quenching length 240 mm
  • Maximum part length 600 mm
  • Maximum part diameter 300 mm
  • Maximum part weight 20 kg

Specifications

  • Diameter 400mm
  • Length between points 2000mm
  • Maximum weight 400kg

Specifications

  • Overhead sandblasting / blasting of parts
  • Maximum part diameter 1600 x 2200 mm Continuous
  • Maximum dimensions of blasted piece w x h 2100 x 500 mm
  • Maximum length of blasted 6 000 mm

Specifications

  • Maximum part - length x width x height 16 000 x 2 700 x 3 200
  • Maximum weight 9 000 kg
  • PPG Powercron 6200 lead-free paint used
  • Coating thickness 15 to 30 micrometres

Specifications

  • Maximum part - length x width x height 16 000 x 2 700 x 3 200 mm
  • Maximum part weight 9 000 kg

Specifications

  • Maximum part - length x width x height 16 000 x 2 700 x 3 200 mm
  • Maximum part weight 9 000 kg

Surface treatment

Blasting of parts

KTL foundation

Powder coating plant

Wet painting

Final assembly

Assembly line

Inspection


Specifications

  • Individual assembly lines equipped on the basis of Lean production, JIS, JIT

Specifications

  • Run-in machines simulating real conditions
  • Acoustic, vibration and noise control
  • 3D measurement, laser measurement, ultrasound and X-ray inspection
  • In-house metallurgical laboratory for evaluation of materials and surface quality

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